What Benefits Of Using Ultrasonics In Manufacturing Of Garments?

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Ultrasonic cutting machines were initially utilized for welding with plastic and later, it was extensively employed in the textile industry. It is currently utilized in the industry of clothing by garment makers from overseas, including sewing and cutting workshop for clothing cutting workshop, trimming workshop medical cloth or medical manufacturing factory workshops for processing cloth and manufacturing factories for industrial fabrics. This technology, which doesn’t need sewing threads or any other materials can be four times faster than traditional sewing machines, and 10 times more efficient than glue. Ultrasonic sewing employs the guide of pneumatic fabric as well as manual feeding materials that do require an operators for adjustment or guidance with a bit of attention is given to it for anyone who is a regular sewing person. is able to operate an ultrasonic sewing machine with just a few hours of instruction.

I.What’s the principle of an Ultrasonic Sewing Machine?

Ultrasonic sewing machine makes use of high-frequency vibration to join multiple layers of material to each other. The vibration can rapidly accumulate heat energy between the materials which causes them to melt and create the materials solidly stick. Sewing and bonding is accomplished through two essential elements of the ultrasonic machine that are the bell and anvil roll. When the material made of synthetic fibers is placed under the bells, sound is directly transmitted to the fabric. The vibration generates heat quickly that melts the fibers within the fabric and connects fabrics’ edges. The selvage is also protected from getting damaged. When multiple layers of fabric are moved through, they are joined. The heat generated through the vibrations is limited, which means the fabric in its entirety is not damaged by extreme temperatures.

The fabric will be held by the anvil rollers when it is passed through the bell. Then, it is then cut to give an attractive seaming or selvage appearance. Jacquard wheel stamping cutter or a non-rotating cutting machine can be placed around the roll of anvil. Vibration causes the fabric be cut and sewn on the edges of the cutter or cutting device.

Ultrasonic Sewing Machine

II.What’s the function of ultrasonics in the sewing and manufacturing processes ?

(1) Making and cutting clothes;

(2) (2) Cutting and cutting of nonwoven or synthetic fabric that is on the loom

(3) (3) Cut the fabric fabrics into pieces, strips of silk, or other products made of strips;

(4) one impact can be employed to create holes.

(5) processing gaskets, tablecloths, and curtains;

III. What is the best material for ultrasonics?

The most effective fabric for ultrasonic sewing can be a made of 100% synthetic fiber or blend fabric that contains not more than 40 percent natural fiber. Nonwovens, thermoplastic woven fabric and elastic fabrics, as well as knitted materials are excellent for cutting and sewing with ultrasonics, such as polyacrylonitrile, polyester polyamide and polypropylene. certain polyvinyl chloride, polyurethane fibers and acetate fibres. In general, the greater the amount of thermoplastic fibers present and the greater the ease of cutting and sewing with ultrasonics.

IV.What’re the uses of Ultrasonic in the process of making garments?

1.) Put on coats

2.) Create a sleeve, then make the elastic bands

3.) Create the lace and patterns

4.) Seamless sealing and bonding

5) Special for the purpose

Ultrasonic technology is a an extremely clean, tight and stitched processing capability, which is why ultrasonic technology can be used in a broad variety of applications in the field of medical textiles. The Occupational health regulations in the United States require that medical clothing be stitched with a tightness that are immune to bacteria. Normal sewing techniques create pinholes on medical clothes and leave gaps between the glue and thread that allow pollutants and bacteria could enter the garment and cause harm to your body. Ultrasonic is crucial in the cutting edges, welding and edge sealing of medical clothes, the outer clothing, hats and covers. Because ultrasonic bonding does not create gaps or pinholes on the clothing, significantly decreasing the chance of the introduction of contaminants and bacteria in our bodies. Ultrasonic-sewed medical protective clothing is able to meet standards of hygiene and safety.
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